PCB Prototype Product Overview
We provide full-custom PCB prototype manufacturing services tailored for design verification, R&D iteration and small-batch trial production, covering the full spectrum of PCB types from basic single/double-sided boards to high-complexity HDI, rigid-flex, high-frequency and metal core boards. With over a decade of expertise in rapid prototyping, we deliver high-reliability prototype PCBs with strict compliance to IPC international standards, supporting engineers and enterprises to quickly validate design concepts, shorten product development cycles and optimize pre-production costs. Our services are paired with free professional DFM review, no minimum order quantity limits, and one-stop supporting services including component sourcing and SMT assembly, perfectly adapting to the needs of R&D teams, startups, universities and large enterprises.
PCB Prototype Key Specifications
Layer count: 1 to 64 layers, supporting single-sided, double-sided, multi-layer, HDI, rigid-flex and flexible PCB designs
Material options: Standard FR4, High TG FR4, Rogers, aluminum/copper metal core, PI flexible substrate, ceramic and other mainstream materials
Minimum trace/space: down to 2/2mil, stable mass production at 4/4mil for conventional prototypes
Finished copper weight: 0.5oz to 10oz, adapting to signal layer and power layer design requirements
Board thickness range: 0.2mm to 6.0mm, with board thickness tolerance of ±5%
Impedance control tolerance: ±5%, supporting single-ended, differential and coplanar impedance control
Surface finish options: ENIG, lead-free HASL, immersion silver, immersion gold, OSP, hard gold plating full coverage
Lead time: efficient prototyping service with negotiable lead time, customized production schedule for complex designs
MOQ rule: no minimum order quantity limitation, supporting prototyping starting from 5pcs, seamlessly connecting to volume production
Compliance standards: strictly follow IPC Class 2/3 standards, certified by UL, RoHS and REACH
Process support: blind and buried vias, via-in-pad, resin plug hole, back drilling, impedance control, half-hole and other composite processes
PCB Prototype Core Advantages
1.Rapid design verification: efficient prototyping capabilities help shorten product development cycles, accelerate time-to-market for new products, and reduce R&D trial and error costs
2.Full process compatibility: supports all mainstream PCB types and complex processes, adapting to the prototype verification needs of various high-end and conventional electronic designs
3.Professional technical support: our in-house engineering team provides free DFM/DFA manufacturability review for every order, identifies potential design risks in advance, and optimizes production yield and cost
4.Flexible order adaptation: no MOQ restrictions, we apply the same strict quality control standards to both 5pcs prototype orders and large-volume production runs
5.One-stop supporting services: synchronously provides component sourcing, SMT/DIP assembly, functional testing and other full-chain services, realizing one-stop delivery from design to finished prototype
PCB Prototype Quality Control
We have established a dedicated quality control system for PCB prototypes, from IQC full inspection of incoming raw materials, to first article confirmation, IPQC tour inspection and real-time parameter monitoring during production, to 100% finished product inspection before delivery including automated optical inspection (AOI), flying probe test, continuity and open circuit verification, impedance analysis and thermal stress test. This ensures every prototype board fully meets your design requirements and IPC quality standards.
PCB Prototype Application
R&D design verification of consumer electronics, industrial control modules, automotive electronics, medical devices, communication equipment, IoT terminals, university research projects, maker innovation projects, aerospace and defense pre-research prototypes, power supply products and other electronic product development scenarios.
